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Monday, June 20, 2022

The VBA Curve Tracer

 The VBA Curve Tracer


Following is a description of the final version of the VBA Curve Tracer instrument.
 
The name VBA is derived from the surnames of the three main contributors:
  • Paul Versteeg
  • Bud Bennett
  • Mark Allie

The VBA CT is the culmination of a project that spans several years, and started with my design of the first version, which was actually a working prototype. This is the post with also a detailed Theory of Operation. https://www.paulvdiyblogs.net/2017/12/building-curve-tracer.html

There is also a description of the second generation based on the first prototype. This is a fully functional CT that has been build by a few, but has some problems and shortcomings that we're addressing in V3.
https://www.paulvdiyblogs.net/2021/03/building-curve-tracer-v2.html

The following post shows some of the steps in the design process of the Version 3, the VBA Curve Tracer.
https://www.paulvdiyblogs.net/2021/03/building-curve-tracer-version-3.html

Finally, there is also a blog post with a list of measurements we can make with the VBA Curve Tracer.
https://www.paulvdiyblogs.net/2021/11/making-meassurements-with-v3-curve.html

 
The files (schematics, BOM's, build instructions, calibration, verification and Gerber files) that are required to build this instrument will be added to a dedicated public Github project:
 
Note  
We will not publish the native Altium formats, only PDF or PNG files to preserve our ability to control the quality and protect ourselves from unauthorized manufacturing. Contact us if you have plans to do so.
 
22-June 2022 
It will take a few weeks before everything is verified to be uploaded to the Github site and added to this Blog.


My goal and motivation for the project

My initial goal was to build a Curve Tracer for myself to replace the one I already had. This evolved in a desire to bring Curve Tracers back into the foreground. Many engineers and hobbyists are taking some of the basic devices they work with as building blocks for granted, without having spent time on the detailed operation. Being able to duplicate and verify the operation compared to the reading of a date sheet has it's charm and could probably be an eye opener to many. Second, the instrument can also be used to verify the correct operation of devices while trouble shooting, something I used to do a few decades ago myself.
 
The initial instrument started out as a device that should be much better than the most basic tools available, but grew into a much more elaborate instrument that currently can make many measurements professional instruments can make. During this project, there has been quite a bit of interest from universities, and Mark, who works for one, will build a minimum of 10 instruments to be used in their student labs.
 
If you decide to build one, let us know and send a few pictures, we'd love to hear from you.
 
 

Specifications

Voltages/Currents (Collector or Drain)

There are three main ranges that can be selected.

  • 0-35V @ 0-2A
  • 0-70V @ 0-1A
  • 0-200V @ 0-100mA

The voltages and the currents of any of these ranges can be adjusted from 0-100% of the maximum values with full load. The voltage output can be selected between a triangle-based waveform which is the default, and DC for leakage measurements. Selecting the DC mode will automatically change the maximum current in the X1 Current range setting to 50% to reduce the thermals.

The frequency of the triangle-based waveform is set at about 160Hz but can be tuned by changing a trimmer inside the unit. It can range from 140Hz to 650Hz and can be used to tune the rate of flicker on the display of the oscilloscope.

An indicator will warn the user when voltages higher than approx. 40V are present on the DUT outputs.

There are 6 current ranges to set the maximum currents in the three voltage modes:

  • x 1  (changes to 0.5 in the DC mode)
  • x 0.5
  • x 0.2
  • x 0.1
  • x 0.05
  • x 0.02

This means that in the 35V @ 2A range, the maximum current can bet set to 2A, 1A, 400mA, 200mA, 100mA and 40mA. A Current adjustment can be used to further set the maximum current from 0-100% in any of the selected Current Ranges.

An LED will signal the current limiting (CL) mode, ie when the current to the DUT is exceeding the set current by the Current Range and the Current setting.

Step Generator

The Step Generator feeds the Base or Gate of the DUT and can be set to output a current for BJT devices or a voltage for FET devices.

The Step Generator output can be set to generate 0-7 steps.

A Step Delay can be selected to delay the time between complete step cycles to reduce the thermals developing in the DUT and prevent it from over-heating. When activated, the delay is approx. 40mSec between step cycles and can be increased to more than 250mS. The step cycle delay can be set for cycles of 1 to 7 steps.

The output of the Step Generator can be selected in a 1-2-5 sequence.

The selections are: 

  • 5V*) or 5mA
  • 2V*) or 2mA
  • 1V*) or 1mA
  • 500mV or 500uA
  • 200mV or 200uA
  • 100mV or 100uA
  • 50mV or 50uA
  • 20mV or 20uA
  • 10mV or 10uA
  • 5mV or 5uA
  • 2mV or 1uA
  • 1mV or 1uA
  • 500uV or 500nA
  • 200uV or 200nA
  • 100uV or 100nA
  • 50uV or 50nA

*) Note that with the 5V, 2V and 1V ranges, you will have to reduce the number of steps to avoid clipping against the supply rail of the step amplifier. This is even more so when you use the offset feature.

An offset can be selected with either a positive (aid) or negative (oppose) offset to the Step output. The offset range has a maximum range of +/- 7V for BJT's at 100mA/Step and +/- 2V for FET's regardless of the V/Step setting. The maximum offset range for BJT's lowers with lower mA/Step settings so the user will need to readjust the offset level (Bias) when you change the Base current. In the FET mode, the offset (VGS)and the range stays constant with different V/Step settings. By changing a few resistor values, the maximum offset for FET's can be set to +/-3, 4, 5 and 7.5V.

Both the current and the voltage outputs are corrected for DUT junction voltage drops and other current/voltage drops so composite devices (Darlington) can be tested without influencing the Base or Gate step settings. 

The Step Gen output is protected against damages by high voltages in case of a shorted/damaged C-B or D-G junction or an accidental shorting of the Base or Gate to the DUT supply that can be as high as 200V. A Fault signal will warn the user of this condition as long as it is present and the voltage at the Collector/Drain output will be removed for the duration of the fault condition.

A switch determines the polarity of the DUT for PNP/P-channel or NPN/N-channel type devices in such a way that the origin of the I/V curves always start in the lower left-hand corner of the oscilloscope.

Device Under Test (DUT)

A large variation of DUT's can be connected to the Curve Tracer by means of test sockets or 2mm Banana sockets. Two DUT's can be compared by means of a DUT selector switch that can be off or power the left or the right DUT socket to make comparisons and matching of devices possible.

Many different 2 or 3-pin DUT's can be measured or characterized with the instrument.

Display Device

An analog (CRT) or digital oscilloscope (DSO) is used in the X-Y display mode to show the I/V curves of the DUT. There are two BNC sockets available on the back panel of the instrument to connect the X and Y outputs to the input channels of the scope. An optional Z or blanking signal can be made available through a BNC connector on the back panel for analog oscilloscopes.

A multiplier for the measured DUT current can be used to select between x1 and x10 to amplify small DUT currents on the scope and raise the signal above noise levels.

Enclosure

A mains switch is available on the back of the unit. An indicator on the Face Plate will show that the instrument is powered on.

The overall current consumption of the instrument in the idle mode is 0,25A and 12.5W with a 230V main supply. With the maximum DUT load of 35V @ 2A, the consumption is 340mA and 53W.

The instrument can be used with 115V 60Hz or 240V 50Hz mains voltages by means of a selector switch inside the unit. The mains connection is through an IEC C-7 type connector (Figure 8) with EMI filter, has a fuse and a mains switch on the back panel. The instrument circuits itself are floating but will be earth grounded through the BNC connections to the earth grounded oscilloscope.

The plastic enclosure measures 25cm x 18cm x 8cm. 

The overall weight is 2.5Kg. 


The Building Blocks

There are 4 Printed Circuit Boards (PCB's) that are used to build the instrument and will fit inside the enclosure. The Back panel, the Front panel, the Front board and the Main board.


These 4 boards and the circuits they contain will be explained below.

Note:
Some of it is already explained in the other posts (some of it has been removed and placed here) while using earlier revisions, but this Blog will only describe the final versions that will be on the Github site.

Note:
The schematics I show here are converted PDF files to PNG in order to upload them to the Blog. The PDF files are exported from Altium, and have part numbers in them so they can be searched for in the PDF.  These files and also the higher resolution and structured PDF files are available on the Github site, in addition to 2D and 3D images of the boards.

https://github.com/paulvee/VBA-Curve-Tracer

 

The Back panel

 
 
 

The Front panel

 
The front of this panel, actually a PCB, has the silkscreens for all the controls. 
 
 
The back of the panel has the minimal circuits to drive the four reverse mounted LED's. The Step Delay and Offset potmeters and the six 2mm DUT connectors are directly mounted on this board. The other controls are mounted on the Front board and protrude through this panel.


There are four LED's that are used as indicators and are reverse mounted on the Front Panel. 
 
Top left is the Fault warning indicator, its function is explained in the Front board section. R10 and C4 are part of the R/C filter for the Fault circuit, also explained below. They are there to prevent a floating Gate of Q2 when the interconnect cable is not connected.
 
Top right is the High voltage indicator that is activated for DUT voltages of approx. 40V and higher.
When the instrument is in the DC mode, the DUT supply voltage is going through a voltage divider made up of R5 and R8 in series and R2 to GND.  In the triangle mode, the signal is going through C2, that blocks the DC voltage, and therefore has its own voltage divider made up with R9 and R6 in series with the same R2 to GND. The resulting voltage is clamped by D5 and fed to a transistor that turns on the LED.
 
Bottom left is the Power on LED and to the right is the Current Limit indicator. This LED gets turned on when the DUT current is at or above the maximum set current, protecting the DUT.
 
Both connectors go to the Main board, with the exception of the FaultOn signal, it goes to the Front board and from there to the Main board.
 
 

The Front board

The circuits on the Front Board are first of all there to interface to the controls on or for the Front Panel. The Front Board and the Front Panel are connected together in a sandwich form and will be one unit.
 
The secondary objective is to put the circuits close to the switches and the DUT sockets to minimize cross-talk and long connections to the Main board.
 

The Current and Voltage Ranges



 
Top-left is the circuit that deals with the Current ranges and current limiting adjustment Pot100. The R100/R102 voltage divider creates a 1V reference for this circuit.This reference voltage can be adjusted by a rotary switch (S101) using the parallel resistors R104..R109 into lower voltages, creating the 1V, 0.5V, 0.2V, 0.1V, 0.05V and 0.02V settings for the x1, x.5, x.2, x.1, x.05 and x.02 multipliers for the main DUT 35V/2A, 75V/1A and 200V/100mA ranges. This will allow you to set very precise current limits for the DUT that can be further adjusted from 0..100% by Pot100 located on the Front panel.

When the DC output mode is selected with S102, two things happen. First of all the 7.5Vp-p triangle-waveform input to the DUT supply is changed to a 7.5V DC level, and secondly, the x1 range is changed into a 0.5x range to limit the current output to keep the thermals in check. All current ranges and voltage selections stay the same, only the output changes from a triangle-based waveform to a DC level.
 
Bottom left is the potmeter (Pot102) that adjusts the main DUT supply voltages. It can set 0..35V, 0-75V and 0-200V depending on the selected DUT supply ranges. 

In the middle is S100, a special ON-ON-ON type toggle switch with a mid-position, that is wired to create three positions that are used to select the main DUT Voltage/Current ranges (35V/2A, 75V/1A and 200V/100mA) using circuits on the Main board.
 
 

The D2A & Step Generator circuit


 The input to this part of the circuit comes from the Triangle generator located on the Main board. This signal is optically separated from all the Step Generator circuits. The input is a synchronization pulse that will align the steps with the triangle waveform transitions. Bottom left is the Step cycle delay circuit built around a 555-timer. The potmeter (P2) has a switch to activate this circuit, and will create a variable delay between complete step cycles, that can have 1..7 steps. The two gates in series with the sync signal enable/disable the pulses and reverses the polarity to feed them into a CMOS 12-bit binary counter. 
 
Four of the counter outputs are fed to a set of resistors (a ladder circuit) that together form a digital to analog (D2A) convertor to create the stepped waveform. This signal goes to a buffer amplifier with a gain trimmer to prevent the D2A section from any loading and also allows for the precise setting of the gain to calibrate for 1V per step. The output of the stepped waveform also goes to an Opamp that inverts the polarity and so we have positive going steps for N type devices and negative going steps for P-type devices.
 
The four 12-bit counter outputs also go to a CMOS BCD to decimal decoder that resets the 12-bit counter after a number of steps, selected by a rotary switch (S3), so we can create step cycles with 0..7 steps. The "zero" step position can be used for special measurements like leakage of a Bias in combination with the offset capability discussed next. This reset signal is also used to restart the 555-timer after each finished step cycle.
 

The Step Generator Amplifier

The input for this section comes from the previous circuit, the D2A section. The D2A section provides positive for NPN or negative for PNP stepped wave forms of zero to 7 steps and this signal goes to a buffered output section. This input signal is summed by an Opamp (U20B) together with the Volt output feed-back signal, coming from an Opamp buffer (U22A).
 
The output of U20B goes to another Opamp (U20A) that does double duty by creating a positive or negative offset to the stepped wave form for BJT devices. The activation of the offset is made by S22A, a triple-pole switch that selects the BJT or FET modes. The offset controls are on the front panel. The output goes to a complimentary transistor buffer. The output from this amplifier goes through a resistor, selected by a 16 position rotary switch (S21) that sets the output current for BJT's or output voltage for FET's going to the DUT Base or Gate connectors.
 
In the BJT mode, there is a feed-back loop from the output to Opamp U20A that also does double duty with the offset. The feed-back is needed to keep the output to the DUT linear and compensates for the junction voltage drop or drops in case of Darlington configurations and the likes.
 
The BJT offset is typically used to create a Bias for the Base of the DUT so you can test the device as if it was in your circuit. The offset range is +/- 7.5V. The maximum offset range is influenced by the mA/Step setting, such that with lower settings, the maximum offset also lowers in range. This wasn't designed this way, it's how the circuit works. This also means that when you set a Bias level for the Base, it changes with different Base currents, so you need to readjust the offset for every Step setting.
 
The Voltage mode for FET's is enabled by placing a 1K resistor from the output to ground through S22B, converting the output current to an output voltage. What goes to the DUT Base or Gate output connectors is selected by S22C. A similar feed-back loop is needed in the voltage mode to create steps of the selected voltage size. This will also create uniform range settings between the current and voltage mode settings making the front panel selection very easy and straightforward.
 
The voltage mode also uses a different offset circuit and is enabled with S22A. Voltage devices (FET's) typically need an offset to the Gate to get them in the (VGSth) operating area. The way Mark designed the FET offset circuit, the VGS stays at the same level when you change the V/Step output. The maximum offset range is just over +/- 2V, but by changing the values of R34, R35 and R38, the offset range can also be 3, 4, 5 or even 7.5V.
When you change the offset (VGS), devices can quickly overheat so it is prudent to set the maximum current, use the step delay and use the offset carefully. This is why we selected +/-2V as the maximum offset to be able to select the right voltage level.
When you often test low RDSON MOSFET's, you may benefit from a finer offset adjustment, and we have a 5-turn potmeter as an option that fits in the tight mechanical space we have.
 
Because the input from U20A, U22A and the output of U23A can come in contact with the up to 200V DUT supply in case of a DUT breakdown, or user error connecting the DUT connectors, we have added several protection methods to protect the Opamps.  First of all, the inputs are all clamped to the rails by diodes, and the inputs have rather large resistors in series to limit the current.
We have gone through great pains to protect all the Opamp inputs from an accidental DUT supply injection. Typically by using high value resistors in series with the inputs to limit the current and by using clamping diodes to the rails. We also use TVS diodes (D21 and D23) and a series resistor R37 to take care of the energy that will be dumped back into the supply rails and also to prevent latch-ups. 
 
The output of U23A is protected by two depletion-mode MOSFET's back-to-back. This configuration acts normally like two low Ohm resistors at low currents up until about 65mA, or when the voltage across the FET's is lower than +/- 1.5V.  Here is some more information about depletion-mode MOSFET's

When the voltage across the FETs is positive and high, typically from the DUT supply in the N polarity mode, Q22 is a forward biased diode in parallel with a resistor, and Q23 is a constant current sink of 65mA.

When the voltage across the FETs is negative and high, typically in the P polarity mode, Q23 is the diode/resistor and Q22 is the 65mA current sink ( or source, depending upon your perspective.)

In both cases the current going to the Opamp is limited to 65mA, even though the Fault circuit (described below) will remove the DUT output in a few Milli-seconds anyway. During this period however, the Opamp needs to be protected.

The U23A Opamp output is further protected by two clamping diodes that dump the excess voltages to the supply rails. To prevent latch-ups, a small resistor (R41) is used in the negative rail.

So these two back-2-back depletion-mode MOSFETs provide a low series resistance in normal operation, but limit the current during a fault to protect the Opamp if the DUT Gate connection gets a high voltage across it. Without the current limit feature, the current flowing into the protection diodes would be much higher and could trigger a latch-up event or other damage.
 
 

 The Fault Detection circuit

 

 
To protect the Step Generator from DUT supply injection, we use the above circuit to switch it off and prevent damages.
The above circuit is connected to the Gate or Base DUT connectors, and through series diodes, go to two optical isolation circuits that are connected to the rails of the Step Generator circuits.  The optical isolation is needed to keep the Step Gen circuit floating from the Fault detection circuit and the rest of the CT.
 
Depending on the P- or N-mode polarity, one of the opto-isolators fire when voltages of about +/-18V (beyond the +/- 15 Volt supply rails) are detected on the output of the Step Gen amplifier Base or Gate DUT connectors. This will activate a set of BJT's that are wired as an SCR that trips. The resulting signal is going to an LED the Front panel that acts as a warning, and also goes to the Main board to remove the input to the DUT supply, in effect removing the output from the DUT connectors.

There is an R/C delay built in these circuits that will release the SCR after about 16mS. When the fault is no longer there, normal operation continues otherwise the DUT output remains clamped.


The DUT X and Y Amplifiers

This circuit has the X and Y amplifiers to feed the DUT Collector/Drain voltage and current to the DSO/CRT to create the I/V curves in the XY-mode of the DSO. It also shows the connections to the DUT connectors.
 
The vertical Y amplifier measures the Ic current across a shunt resistor (R80, 81, 86 and 90). The gain of the amplifier can be switched between x1 and x10 for low level currents, to keep it out of the lower and more noisy V/Div. settings of the DSO.
There is an offset circuit for this amplifier that can be used to adjust the output of the amplifier by +/- a few mV to align the signal to the DSO GND level.
 
The horizontal X amplifier has a gain adjustment such that the Collector/Drain voltage can be calibrated against the DSO/CRT V/Div settings, such that you have a 1:1 ratio between the DUT voltage and the voltage displayed on the DSO.
 
The rest of this circuit deals with the rather complex switching of the DUT polarity and also between the two DUT sockets that makes a comparison between two devices easily possible. There are two DUT test sockets on the front panel that will allow quick insertions for different pin configurations. There are also two sets of 2 mm banana jacks that can be used with flying leads and grabbers, or they can connect to a separate PCB with SMD pads, or for other type sockets, like a ZIF socket as we used during the testing phase.

The B/G signals have a small inductor in series to remove possible oscillations. The 2mm DUT connectors can be further dampened by adding optional capacitors between B/G to GND. These values should be below 100pF to avoid influencing the Stepped wave forms. If you use long wires connected to the 2mm sockets, you could add round fer-rite cores with a hole in them on the short wires between the Front board and the 2 mm sockets.


 

The Main board

 

AC Power Supply

This circuit deals with the front-end for the DUT power supply. 
 
We use two transformers to create the voltages for the DUT. The main transformer is either mounted on the bottom of the enclosure of on the back panel, due to its weight. This transformer is actually a 56VAC/1A center-tapped version that we modify to split the secondary windings into two separate windings. This allows us to switch the windings in parallel to halve the voltage and double the current, and when we switch the windings in series we have double the voltage and half the current. 
To create the high voltage, we switch another transformer "on top" of the main transformer.
 
We do all this switching to create precise and stable voltage and current ranges for the DUT. One relay is used to switch the main transformer from serial to parallel, and another relays switches the high voltage on top. The switching is accomplished by a three position toggle switch on the Front panel that connects through J4. To avoid voltage spikes, we use one main capacitor that will absorb the range switching transitions. To quickly bleed-of high voltages, a relays is used to switch a set of power resistors in parallel when the user switches from the high voltage to one of the two lower voltages.
 
The voltage ranges we selected can be used with the maximum currents in these ranges. They are:
  • 35V at 2A
  • 70V at 1A
  • 200V at 100mA

The transformers we selected have dual primary windings so they can be used in countries with either 110V and 230V main supplies. A switch is used to select either of these voltages for all the transformers.

 
 

DUT Power Supply

The DUT power supply is a regulated supply that can output a triangle-based waveform which is the most used mode, but it can also output a DC voltage, mainly used for DUT leakage measurements.
 

Voltage Control

Top left is the input section for this supply. The input is either a triangle-based waveform of 7.5Vp-p, or a 7.5V DC level. With these input levels, the output for the supply can be calibrated to 200V with Pot101. When the user selects one of the two lower voltage ranges, the DUT supply input voltage is reduced by switching a resistance to GND by using two MOSFET's, Q108 and Q109. These MOSFET's get activated by the same switch that also selects the AC supply voltages. Pot100 and Pot102 can be used to calibrate the 35V and 70V output levels.
 
By using this technique, we make sure that the output of the DUT supply will immediately switch to a lower output voltage range when a lower range is selected, even though the higher input voltage of the supply will slowly decay from the higher level.
 
The output level of the supply can be adjusted from 100% down to about zero volts (minimum set by R118) by a potmeter in the feed-back loop that is located on the front panel. We have found that these potmeters can be at the maximum toleration of +/-10%, which will effect the calibration for the maximum output level of 200V. Another value for R112 can be used to compensate for the potmeter resistance toleration. The value should be selected such that with Pot101 at mid-level, the output voltage should be close to 200V, allowing a precise calibration with Pot101.

After the input reduction and voltage control, the input signal is clamped by two diodes to add some protection and is entering a trans-conductance amplifier created with matched transistor pairs. The output of this amplifier is also protected with another set of diodes and is used to drive the Gate of the main MOSFET, Q104. The Drain is connected to the positive DC supply. The Source connects through a little balance resistor via a choice of current sense resistors to the main circuit ground.  The 200V range DUT current sense resistor is R128, with a 10 Ohm value, and the DUT current sense resistors for the 70V and 35V ranges are switched in parallel by two MOSFET's, Q111 and Q112. These two MOSFET's are also driven by the main voltage range selector switch. 

Keep in mind that the DUT supply as a whole regulates from GND downwards, like most Lab Power Supplies do. Look at the other posts for more information. This effect can be noticed at TP100, the Positive DUT supply and TP104, the Negative DUT supply.
 

Current Control

The 10 Ohm value of R128 will create 1V across it when in the 200V at 100mA range. The values of R130 and R131 for the 35 and 70V range, and the resistor values of R132 and R133 for the 35V range will also have 1V across them with respectively 1A and 2A DUT currents. These voltages are measured with yet another trans-conductance amplifier which will compare the DUT current value with a reference value set by the Current ranges and the Current limiter potmeter, which enters the trans-conductance amplifier through the buffer Opamp U103A. When the current through the DUT is equal to or greater than the set current value by the user, the DUT supply will limit the voltage and thereby the current. An LED on the Front panel will indicate that situation.
 
To make sure the system can supply a net current of 100mA while in the 200V range, a compensation circuit is used to nullify any currents that the system itself consumes, in particular the approx. 12.5mA  Current Source which will be explained below. The compensation circuit consists of R126, R135 and trimmer Pot103.

Dual MOSFET's to share the load

To lower the thermals that can develop inside the enclosure with the hiU100A, which measures the voltage across the balance resistor R120 of the main MOSFET Q104, and will drive the second MOSFET, Q105 to have the same current flowing through its balance resistor, Q117. This will ensure that both MOSFET's will conduct almost exactly the same current and so share the load. U100A has two output protection diodes that will prevent the output to go beyond the rails and so protect it in case of a calamity.

R153 in the negative rail for U100 is there to prevent latch-ups when the output hugs the rail.

Step Gen Fault circuit

When lethal voltages find their way into the Step Generator, a circuit on the Front board detects that and sends a distress signal to Q106, coming in through j106. This Fault detection signal will turn on the MOSFET and it will short the input to the DUT supply to GND, effectively removing the DUT output voltage. The detection circuit uses an SCR construction that has an R/C timeout of which half the circuit is on the Main board (R108 and C105), and the other half is on the Front panel (R10 and C4). This is done such that the Gate of the MOSFET never floats when an interconnect cable is pulled.

 
 

DUT Supply Current Source


To improve the regulation of the DUT supply under all conditions, especially no DUT current (no load) and minimum output voltage, a Current Source circuit is used. This circuit always draws about 12.5mA from the DUT supply, regardless of the output voltage that can be as high as 200V.
 

Triangle Generator

The DUT supply uses a triangle based waveform to activate the DUT and create the typical I/V curves for semi-conductors.

The Triangle Generator is the hart of both the DUT supply and also the Step Generator. It creates the triangle wave form that is the basis for the DUT supply, and it triggers the Step Generator so the steps are aligned with the triangle transitions.
 
This circuit creates a free running oscillator that is also an integrator created by the feed-back capacitor of the output Opamp. The value of this capacitor and the trimmer in series determine the triangle waveform shape and the frequency. The frequency can be adjusted between about 140Hz to 650Hz. This will allow you to select the optimum refresh rate based on the used DSO or CRT. The 555 acts as a comparator. The R/C delay is set by C53 and the 200K trimmer Pot52. 
 
Pot53 is there to compensate for all the propagation delays in the Step Gen circuits, mainly the opto-coupler, and is needed to synchronize the triangle transitions with the Step Gen step transitions at the DUT as they are on the display of the DSO.
 
The output of the triangle wave form is about 7.5Vp-p and goes to the DUT Supply. 
 
The circuit in the lower half with the two gates is used to create a trigger signal from the square wave for the Step Generator. The square wave also drives the transitions for the triangle waveform. With these two Gates we can create a single trigger pulse of either a positive going or a negative going transition, or both, selected by two jumpers. This allows us to synchronize the beginning of the Step sequence by either the top of the triangle, the bottom of the triangle or both. The consequence has been explained in the other  Blogs and will be explained later in the Step Generator circuit. At this moment, we are only using the jumper P1-En. The other parts are optional. We decided to leave them in just in case there could be a use somewhere down the line for a user. The output of the last gate goes through a pulse shape circuit to create a better flank for the U53 opto-coupler output. The opto-coupler is needed because the complete Step gen circuit is floating/isolated from the rest of the circuits to allow polarity switching.

On the top of the schematic, there is a provision to create a positive going or negative going blanking signal (Z-axis) for CRT based scopes. This output is available through a BNC on the back panel.
 

Triangle Power Supply

 
 
One separate winding from the transformer is used for the Triangle Generator, the DUT power supply and the XY amplifier.  This supply generates voltages of +10V and -5V.  The +10V is used as a reference for a few critical circuits, like the Current control so this supply is adjustable with a trimmer. 
 
The 7.5V section is used to create the DC level mode for the DUT supply. It needs a regulator because the current demands in the three main ranges is different.

Isolated Power Supply


 
The rails for the Step Gen circuits are +15V (called plusStep in the schematics) and -15V (minStep). This supply is floating (isolated) from all the other supplies and uses a separate winding from the transformer on the Triangle supply diagram to accomplish this.

 

XY Power Supply



This supply section is for the X-Y amplifier. It needs -5V (minusXY, the same as minTri)  and +24V (plusXY). Because the raw voltage after the voltage multiplier is too high for a 78L24 regulator, we use a transistor and a reference. The 24V is needed because we need a minimum deflection of 20V from the X-amplifier on the DSO to show the 200V Collector/Drain supply and to  have enough head-room for the DUT current measurements made by the Y-amplifier.
 





NOTE:
At this moment there is an issue with the Blogger software, which does not allow me to reply to comments. I can only post anonymous messages.

4 comments:

  1. Hi, any plans to make a way to use two of those in tandem using a single-beam CRT? For example, some sort of "handoff" connection where one of the curve tracers is the controller, and the second one is controlled by it, so that one draws its curves, then the other one draws its curves? Here's an example of an advanced method of matching complementary transistor pairs that requires a dual-beam mainframe - but it could also be done on a single-beam mainframe if the curve tracers handed off the drawing to each other and alternated drawing whole curves. This is a message originally posted to the TekScopes mailing list.

    With two 7CT1ns in a dual beam mainframe you can match
    complementary pairs.

    - put one in each of the horiz lots and release the 'Vert'
    buttons at the center top of each,
    - plug each one into a vertical plug-in set to 100mV/div,
    - set the vertical into which the RH 7CT1N is connected to
    "Invert"
    - set the LH 7CT1N's origin to the lower left and the RH 7CT1N's
    to the lower RH corners of the screen,
    - set both curve tracers identically but for the 'N' and 'P'
    channel settings,
    - matching complementary devices now show up with curves that
    cross at the center of the screen.

    Obviously, there are many other reasons to match two different devices, not just by flipping a left/right switch to see if the curves line up, but actually have them display at the same time.

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  2. Honestly you could have an "enable" input which takes a +5V gate to a high-z input, say 100K, to start drawing curves; all the while the +5V input is still being provided; and once it's done, it signals back upstream it's done by changing the resistance to 1K, so the upstream device sees a change in current. Once the curve tracer detects the input voltage is 0V again, it goes back up to 100K to await another gate. The sequencing device is able to tell whether the device is still drawing or done drawing by measuring the current going through its output; this way you could sequence as many devices as you'd like. From the point of view of the sequencing device, it has n outputs which are at 0V initially, then it sets output 1 to 5V, and as soon as the current goes above 0.02A, it sets output 1 to 0V, and sets output 2 to 5V, and so on. Meanwhile it takes the X/Y/Z inputs from all devices and switches between them: only those X/Y/Z inputs are forwarded to the oscilloscope that correspond to the current non-zero "enable" gate output.

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    Replies
    1. Hi social, thank you for the elaborate posts, At this moment, we are concentrating on getting the details out so others can build the unit. At this moment we see no need to modify the instrument. If there is enough interest, we may look at it again.

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  3. I wonder if a simple analog multiplexer would help, here.

    By the way, I didn't read the article, but I suspect the 7CT1N's don't necessarily have to be in a dual-beam version of the 7000 series scopes; all you'd need is to use the normal ALT or CHOP features. Which begs the question... for matching, why not just feed two curve tracers into a 2 channel oscilloscope with normal ALT and CHOP features, well calibrated?

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